Sponge NR Rubber Ball for Condenser Cleaning

Sponge Pipe Cleaning Ball Rubber Ball Characteristic: 

1. Strong Water Absorption
2. Easy To Use
3. Stable Operation
4. Aging Resistance
5. Soft Texture
6. Strong Wear Resistance
7. Good Descaling Performance

Our diameter Φ 7mm - Φ 38mm rubber sponge ball and carborundum sponge ball, which have the advantages of soft texture, moderate elasticity, strong wear resistance, good water absorption, good descaling performance, etc., are today's experts in cleaning the condensing copper tubes of steam turbines. When hard scales are formed, carborundum balls can be used for cleaning. At present, this product has been sold well in power generation, chemical industry, metallurgy and other fields nationwide and is very popular, and has become an indispensable production tool in these industries, At the same time, it is also a necessary product for these industries to save energy, reduce labor intensity and improve equipment utilization. The product quality has passed the test. It is soaked in 80 ºC water for one week, and its expansion coefficient is 0.5 mm-1 mm. It can be used in fresh water and sea water.


Inspection Table for Performance Parameters of Sponge Rubber Ball
 
Note: Due to the high PH value or other reasons, the scaling on the inner wall of the condenser cooling pipe is relatively hard, so the emery and sponge ball (peeling ball), silicified ball and sponge ball (peeling ball) can be used together.

Eccentric Ball Performance Parameter Inspection Table:  

We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements. All products are compliant

with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS and ASTM regulations. Material report and dimension
checking report are available.

1. Quality Approvals. More than 15 years professional manufacture experience.
2. Experienced Staff and Service.   Professional R&D team, production team, sales team, after-sales service team.
3. Product Performance and affordable cost.   Superior performance with most competitive price.
4. Prompt Delivery.   Faster delivery time. 
5. Small Orders Accepted.

 
Type Of Rubber Ball( Φ 7- Φ 38mm)

1. Light Rubber Ball (ordinary Sponge Rubber Ball)
An Appropriate Amount Of Wear-resistant Material Is Added To The Smooth Rubber Ball, Which Makes It Easier To Remove The Deposition And Scaling In The Tube. However, The Smooth Rubber Ball Can Only Remove The Lighter Deposition In The Condenser Tube And The Microorganisms In The Tube. Power Plants With Good Water Quality Are Generally Used.

2. Standard Peeling Rubber Ball
The Standard Peeling Rubber Ball Is Especially Suitable For Various Condenser Copper Tubes. The Standard Peeling Rubber Ball Is Also A Kind Of Rubber Ball Commonly Used In Power Plants. The Rubber Ball Is Made Of Natural Rubber, Foaming And Special Additives. The Standard Peeling Rubber Ball Can Be Used For Various Rubber Ball Cleaning Equipment And Water Quality.
Peeling Rubber Ball Can Effectively Remove Biological Dirt And High Viscosity Biological Dirt. Suitable For Stainless Steel Tube And Titanium Alloy Tube Heat Exchanger.

3. Carborundum Rubber Ball
The Carborundum Rubber Ball Is Divided Into Full Carborundum Rubber Ball And Semi Carborundum Rubber Ball. The Carborundum Rubber Ball Is Suitable For Removing All Kinds Of Pipes With More Scales And Deposits, But It Is Harmful To The Pipes. Generally, It Is Not Used For A Long Time, Especially For Copper Pipes.
Effectively Remove Hard Scaling, Such As Calcium Carbonate. Suitable For Steel Pipe And Stainless Steel Pipe Heat Exchanger.
The Carborundum Rubber Ball Cannot Be Used Continuously In The Water For A Long Time. It Is Recommended To Take It Out And Dry It In A Ventilated Place (do Not Expose It To The Sun) After Using It Once. It Should Be Cool For 3-5 Days. If It Is Used Repeatedly, The Service Life Of The Carborundum Rubber Ball Will Be Longer.

4. Silicified Sphere
The Diameter Of The Rubber Ball Is Slightly Smaller Than The Inner Diameter Of The Cooling Pipe (about 1-2mm). The Rubber Ball Bounces In The Cooling Pipe By The Water Flow And Its Own Elasticity, And The Dirt Adsorbed On The Inner Wall Of The Cooling Pipe Is Removed In The Process Of Bouncing Flushing.

Usage Of Rubber Ball

·Normal Pitch

It Refers To 7% - 13% Of The Number Of Single Side And Single Flow Cooling Tubes Of The Condenser. The Lower Limit Or Upper Limit Or Its Approximate Value Shall Be Taken According To The Length Of Time Required For A Rubber Ball Cycle. The Time Limit For A Rubber Ball Cycle Is Generally 30 Seconds.
·replenishment Cycle Or Replacement Cycle Of Rubber Ball

The Replenishment Cycle Of The Rubber Ball Is The Accumulated Operation Of The Rubber Ball Cleaning System For 7 Times. The Replenishment Cycle Can Also Be Adjusted According To The Specific Situation Of The Unit.

The Replacement Cycle Of The Rubber Ball: According To The Statistics Of The Use Of Domestic Balls, The Replacement Cycle Is 60 Times Of Cumulative Operation Of The Rubber Ball Cleaning System.

In Addition, After Soaking In Water For A Period Of Time, Some Rubber Balls May Swell Too Much, Causing The Diameter To Exceed The Standard. When Replenishing And Replacing Rubber Balls, They Should Be Replaced In Time To Prevent The Cooling Pipe From Being Blocked.

 

Supplying Standard and Customized Rubber & Plastic Parts
Established in 2004, Jinyuan Rubber is specialized in providing quality customized rubber molding,
extrusion parts, plastic injection products and some standard parts.

Meeting Various Standards
We have a fully-equipped workshop that meets ISO 9001:2015 and IATF 16949:2016 requirements.
Our products are compliant with FDA, WRAS, UL, RoHS and REACH standards, and meet DIN, JIS
, BS and ASTM regulations.

Parts include, but are not limited to:
Grommet, sleeve, feet, gasket, wheel, bellow, cap, dust cover, pad, washer, Strip, plug, stopper, grip,
seal, bushing, bumper, blocks, and anti vibration mounts etc.

 

1. What types of rubber do you use?

Jinyuan Rubber has extensive experience in a vast range of rubber, including: Natural Rubber, SBR, CR, NBR, HNBR,
EPDM, Silicone Rubber, FPM, ACM, FK etc.

2. What types of plastic do you use?
Jinyuan Rubber has extensive experience in a vast range of plastics, including: ABS, Polypropylene (PP), PVC, POM,
PE, PEEK, Polyamide (PA) Nylons, PBT, etc.

3. What services do you provide?
We offer a broad range of services, including, Custom Rubber Molding, Liquid Injection Molding, Rubber Extrusion, and
Rubber/Plastic to Metal Bonded Parts.

4. Why us?
4.1 More than 15 years professional manufacture experience.
4.2 Professional R&D team, production team, sales team, after-sales service team.
4.3 Superior performance with most competitive price.
4.4 Faster delivery time.

5. Perfect quality control process
5.1 Raw material inspection 
      All raw materials before warehousing must be tested, and the corresponding physical property report shall be issued,
and compared with the physical property report of raw materials. Only when the test values of the two physical property
reports are consistent, can they be warehoused.

5.2 Mold inspection
      After mold development or cleaning, we will check the full size of the mold to ensure that the quality of each cavity is
the same.

5.3 Product inspection
      In the process of product production, inspectors regularly inspect the semi-finished products to ensure the rationality
of the process and control the defective rate within a reasonable range.

5.4 Finished product inspection
      The double inspection can ensure that the product appearance and size are 100% qualified.